Shaping The Future: HASCO Innovations On Display At K 2025
As a reliable and responsible partner for mouldmaking and the plastics-processing industry, HASCO will be focusing at K2025 on practice-related new and further developments, digitisation in mouldmaking, process reliability and energy efficiency – all with the aim of integrating sustainable and future-oriented solutions.
The latest new products will be presented live in Hall/Stand 1/C06.
For decades, HASCO has stood as a pioneer in the field of modular mould systems, providing engineers and processors with standardised, high-precision components that have reshaped the efficiency of tool and mouldmaking worldwide. At K 2025 in Düsseldorf, Germany (October 8–15), the company will once again underline its role as an innovation leader, combining technical expertise with digital services to ensure customers have access to both cutting-edge hardware and state-of-the-art digital solutions.
Mould Base innovations
The cooling range has been increased. The extended cooling system Ø5 allows precise cooling of slide bars and small moulds – ideal for complex applications with limited build volume. Efficient temperature control is one of the key factors in injection moulding, as it directly affects cycle times, part quality and process stability. By introducing the extended cooling system, HASCO enables toolmakers to achieve greater precision in cooling layouts, which is especially important for moulds with restricted space or demanding geometries such as thin-walled or micro-injection applications.
The portfolio is supplemented by further chemical working substances with NSF H1 certification, which meet the highest safety standards in food and medical technology. This expansion demonstrates HASCO’s commitment to supporting industries that must meet strict hygiene regulations. NSF H1-certified lubricants and chemicals are globally recognized for use in applications where incidental contact with food is possible, ensuring both compliance and safety in sensitive manufacturing environments.
With a new slide retainer, HASCO offers a reliable solution for avoiding damage and malfunctions with slide inserts. The new InsertKey also enables unambiguous coding of inserts – for a better overview and process reliability in mouldmaking. These practical developments address day-to-day challenges in tool shops and on production floors. By preventing misalignments and enabling clear identification, HASCO is helping customers to avoid costly downtime, reduce human error, and maintain smooth-running production.
Hot Runner innovations
HASCO hot runner will show some new developments in the field of additive manufacturing in hot runner technology, and how these can contribute to making mouldmaking fit for the future. Additive manufacturing is opening entirely new possibilities for hot runner design, allowing for highly customized, efficient geometries that were not possible with conventional manufacturing methods. By adopting this approach, HASCO ensures that its customers can benefit from reduced material waste, lower pressure loss, and improved melt distribution.
In addition to additively manufactured hot runners and filters with the highest possible throughput and the lowest shear, the focus is on methods for simple mould diagnosis in order to recognise wiring problems quickly and efficiently from the very beginning. The ability to troubleshoot and identify wiring or connection issues in hot runner systems right from setup not only saves time but also prevents potential damage to moulds and ensures maximum uptime in production.
Apart from other highlights, visitors will be able to witness the fast and intuitive ordering of spare parts – thanks to paperless mould documentation. This can always be called up directly at the mould. This feature reflects HASCO’s strong emphasis on digitalisation. By offering paperless documentation that can be accessed instantly, customers gain quicker access to critical information, simplify inventory management, and accelerate maintenance processes. The seamless integration of hardware and digital tools is a hallmark of HASCO’s forward-looking service philosophy.
HASCO, the pioneer of mouldmaking, supports its customers from the original idea to the final manufacture – with 100 ideas in the past and 100 ideas for the future. This guiding principle has defined the company since it introduced the world’s first standard mould base in 1960, revolutionizing tool and mouldmaking by enabling modular and interchangeable components. Today, HASCO continues to build on this legacy with over 100,000 standard parts in its catalogue, as well as software solutions and online configurators that make mould design and ordering more efficient than ever before.
At K 2025, visitors will see not only HASCO’s technical innovations but also its vision for sustainable, energy-efficient, and digitised mouldmaking. Whether through enhanced cooling systems, smart hot runner technologies, or digital spare part services, HASCO is empowering mouldmakers and processors to achieve higher productivity, lower environmental impact, and greater process security.
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